Electrifying Long-haul Freight Trucks Reduces Societal Costs in the United States

Abstract Electrifying long-haul heavy-duty vehicles (HDVs) entails high private costs but offers substantial reductions in external costs by substituting diesel combustion with electricity generation. We combine technoeconomic analysis and life-cycle assessment of lithium-ion battery electric (BE) and diesel HDVs to estimate total private costs and monetized climate and health damages in the United States. In 2025, BE-HDVs are estimated to have 46% higher private costs ($0.71 mile⁻¹) than diesel trucks, decreasing to 33% ($0.52 mile⁻¹) by 2035. However, their external costs are 64–69% lower in 2025 and 70–80% lower in 2035. Overall, BE-HDVs yield positive net societal benefits by 2035, contingent on policies that accelerate their adoption.